The new kiln represents a major step forward in sustainable manufacturing, delivering significant reductions in greenhouse gas (GHG) emissions, energy consumption, and production costs. With a more efficient firing process, the new production line has successfully reduced factory-wide GHG emissions by 10.7%, while electricity consumption for the kiln has been cut by 50%. Additionally, the use of natural gas in the kiln has decreased by 39%, with heat recovery technology leading to an 80% reduction in natural gas consumption for the horizontal dryer.
Beyond its environmental benefits, the kiln also enhances production capacity and efficiency. At its initial stage, productivity has improved by 10%, with expectations of reaching 20% improvement in subsequent phases. The kiln’s wider structure allows for greater throughput, aligning with industry best practices to support higher manufacturing efficiency.
“As we move towards a more sustainable future, this new kiln underscores our commitment to reducing our carbon footprint while enhancing operational performance,” said Ian Kok, Managing Director of Niro Ceramic Group.
“This investment not only strengthens our ESG commitments but also ensures we remain at the forefront of innovation in ceramic manufacturing.”
With this latest advancement, Niro Ceramic Group continues to lead the way in sustainable production, setting new benchmarks for environmental responsibility and manufacturing excellence.
